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Sample capability project. This is an illustrative example of the type of work AGX Engineering delivers — not a confirmed client project. It is presented to demonstrate scope, process, and deliverables.

DXF Nesting-Ready Plate Set

Complete DXF output for all cut plate components across a structural frame

Project Overview

About This Engagement

Client
Sample Capability Project
Location
Australia
Category
DXF & Laser/Waterjet Files
Completed
Example

This sample project illustrates AGX Engineering's approach to producing a complete DXF cut file package for all plate components across a steel fabrication project. A structural frame of any complexity typically includes a large number of plate components — base plates, gusset plates, stiffener plates, connection plates, and splice plates — each requiring an accurate DXF file for the cutting operator.

The example covers the full plate component set for a two-bay structural steel equipment frame: 14 unique plate components across three different material thicknesses (6 mm, 10 mm, and 20 mm mild steel). Each DXF file is produced per-part, correctly scaled and layer-structured, with a part schedule providing the nesting operator with a complete summary.

The Challenge

Problem and Requirements

Producing DXF files for a large set of plate components from a complex 3D model requires systematic extraction, unfolding (where applicable), geometry checking, and layer organisation. An incomplete or incorrectly scaled DXF set wastes cutting time and can result in incorrect parts that must be re-cut.

This example set required all DXF files to use a specific layer naming convention for the cutting operator's nesting software, with cut profiles on a CUT layer, hole profiles on a HOLE layer, and text annotations on a TEXT layer.

Our Approach

Engineering Solution

AGX Engineering extracted each of the 14 plate components from the SolidWorks assembly model as individual flat patterns, applied the correct layer structure to each DXF file, and verified all files by opening in a DXF viewer before delivery. A part schedule was produced identifying each part by number, material, thickness, flat dimensions, and quantity.

PDF check prints were generated alongside each DXF file for operator verification prior to nesting. The complete package was delivered as a single compressed archive with a clearly named file for each part, matching the part schedule.

What Was Produced

Deliverables

All documentation was produced to a professional standard so the client's supply chain could work from it directly.

  • DXF files — 14 unique plate components, layer-structured for nesting software
  • PDF check prints alongside each DXF file
  • Part schedule with part number, material, thickness, flat size, and quantity
  • Compressed delivery archive with consistent file naming

Technology

Software and Tools Used

The engineering tools and software platforms used to design, analyse, and document this project.

  • SolidWorksCAD
  • AutoCADDrafting

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