Reverse Engineering
Recreate, improve, and future-proof legacy parts
Overview
What This Service Includes
When original drawings are lost, suppliers have ceased trading, or a part simply needs to be improved, reverse engineering offers a practical path forward. AGX Engineering combines physical measurement, 3D scanning, and CAD modelling to recreate accurate models and drawings from existing components.
Our reverse engineering capability goes beyond simple replication. We assess the original design for dimensional improvements, material selection upgrades, and manufacturing method changes — giving you a component that is easier to source and fabricate than the original.
Who This Service Is For
- Plant and maintenance managers dealing with legacy or obsolete equipment
- Fabricators replacing worn parts with no original drawings
- Mining and processing operators with hard-to-source spares
- OEM companies redesigning or modernising legacy components
- Agricultural operators needing custom parts remanufactured locally
What You Receive
Deliverables
Every engagement is documented to a professional standard so your team and supply chain can work from it directly.
- Measured 3D CAD models (STEP, IGES, native formats)
- Engineering drawings with tolerances and material callouts
- Point cloud data and mesh files (from 3D scanning)
- Material analysis notes (alloy identification where required)
- Design improvement recommendations
- Supplier-ready documentation package
How We Work
Our Process
A clear, predictable engagement from first contact through to final deliverable.
- 1
Component Assessment
We assess the original part — measuring critical dimensions, identifying materials, and documenting functional requirements before modelling begins.
- 2
3D Capture & Modelling
Manual measurement or 3D scanning generates accurate geometry data, which is converted into a fully-parametric CAD model.
- 3
Engineering Review
We review the recreated model against the original part and application requirements, identifying improvement opportunities where relevant.
- 4
Documentation & Delivery
Production-ready drawings and models are issued with full documentation, enabling the component to be manufactured by any capable supplier.
Who We Serve
Industries
We have delivered this service across a broad range of Australian industries, adapting our approach to the specific regulatory and operational requirements of each sector.
- Mining & Resources
- Agricultural Machinery
- Automotive & Transport
- Food & Beverage Processing
- Industrial Equipment
- Oil & Gas
FAQ
Common Questions
- What types of components can you reverse engineer?
- We handle mechanical components across a wide size range — from small precision parts to large fabricated frames. Metals, plastics, and composite components are all within our capability.
- Do you offer 3D scanning?
- Yes. We use structured-light and laser scanning to capture complex surfaces and organic geometry that would be impractical to measure manually. Scan files can be provided alongside or as an alternative to CAD models.
- Can we improve the design during the reverse engineering process?
- Absolutely. We often identify opportunities to simplify geometry, improve material selection, or update the manufacturing method during the modelling process. Any recommendations are flagged and quoted separately before work proceeds.
- How do I send you the part to be reverse engineered?
- Parts can be couriered to us or we can attend your site to measure in place. For large or fixed assets, on-site measurement is often the most practical approach.
Start Your Reverse Engineering Project
Get an obligation-free fee proposal from AGX within one business day.