Rooftop Railings and Stairs
Fabrication drawings for a self-supporting rooftop access stair and railing system
Project Overview
About This Engagement
- Client
- Commercial Building Manager
- Location
- Brisbane, QLD
- Category
- Fabrication Drawing
- Completed
- March 2024
A Brisbane commercial building manager engaged AGX Engineering to produce fabrication drawings for a permanent rooftop access solution for their HVAC maintenance team. The existing rooftop had ladder-only access, and the building manager required an upgraded permanent access solution documented for fabrication.
The documentation needed to cover a self-supporting stair and railing system that would integrate with a flat membrane roof, avoid penetrations, and fit within a constrained rooftop plant room layout. All steelwork was specified for a 25-year outdoor service life in a subtropical coastal environment.
The Challenge
Problem and Requirements
The building's existing roof hatch ladder arrangement was flagged during a routine site audit as requiring upgrade. The building manager required a fabrication-ready documentation package within a defined timeframe — covering geometry, materials, weld schedule, and surface treatment.
The rooftop plant room was densely packed with condensing units and electrical switchgear, leaving minimal floor space for a conventional straight-run stair. The membrane roof required a non-penetrating base plate solution, and the fabricator needed detailed drawings before any material could be ordered.
Our Approach
Engineering Solution
AGX Engineering produced a 3D CAD layout incorporating a two-section dog-leg stair with an intermediate landing, designed to navigate around existing plant items within the constrained footprint. The stair and railing system was documented as a self-supporting steel module, with loads transferred to four base plates bearing on 25 mm thick HDPE load-distribution pads to protect the membrane.
The steelwork was specified in hot-dip galvanised Grade 350 steel. Handrail tube, mid-rail, and mesh infill panels were detailed to client-supplied dimensional requirements. A fabrication drawing package including weld symbol schedule, material specification, and a dimensional reference summary sheet was prepared and issued to the workshop.
What Was Produced
Deliverables
All documentation was produced to a professional standard so the client's supply chain could work from it directly.
- Fabrication drawings (GA, sections, and connection details)
- Weld symbol schedule
- Base plate and HDPE pad layout drawing
- Dimensional reference and geometry summary sheet
- Material specification and surface treatment schedule
Technology
Software and Tools Used
The engineering tools and software platforms used to design, analyse, and document this project.
- SolidWorksCAD
- AutoCADDrafting
Related Work
Services Used on This Project
Explore the engineering disciplines that contributed to this engagement.
3D CAD Modelling
CAD modelling for fabricated steel structures and industrial access equipment.
Manufacturing & Fabrication Drawings
Fabrication drawing packages for access steelwork and industrial equipment.
DXF & Laser/Waterjet Files
DXF flat patterns for base plates, grating infills, and profiled components.
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